Calculating Line Pull to Move Railcars

Winch and Hoist Application Guidelines

To estimate line pull requirements, add appropriate factors below. Allow up to 50% additional line pull for dirty or uneven track.

(30 Ibs. Per Ton of Car) + (20 Ibs. Per 1% of Grade) + (20 Ibs. Per Degree of Track Curvature) = Line Pull

The following guidelines can be used to estimate line pull requirements for railcar moves. As the results are based on calculated values, APPI recommends that actual line pull be measured with a dynamometer as additional line pull may be required given soft ballast, uneven ties, deteriorating ties, debris on track, etc.

  1. Calculate the Load
    The total weight in tons of all loaded railcars that are to be moved simultaneously, for the maximum number of railcars anticipated to be moved at one time.
  2. Calculate the Rolling Resistance
    Resistance to rolling is influenced by the condition of the wheel journals, type of journal lubrication, and ambient temperature. Assuming the journals are in good condition and well lubricated, select the running line pull from Table 1.
  3. Calculate the Grade Resistance
    For each 1% gradient (a rise of 1′ for each 100′ of track) the running line pull must be increased by 20 Ibs/ton.
  4. Calculate the Track Curvature Resistance
    Select the correct additional running line pull from Table 2, using either radius or degree of curvature. Interpolate for a measure of curvature not shown.
  5. Calculate the Total Running Line Pull
    Total Running Line Pull = Load X (Rolling Resistance + Grade Resistance + Track Curvature Resistance)

Example:
Four railcars each weighing 85 tons fully loaded. The lowest anticipated temperature is 32°F. The track has a 1.5% grade. The track has a chordal factor of 12” over 50’.
Load = 4 x 85 tons = 340 tons
= 340 tons x (15 Ibs/ton + 30 Ibs/ton + 15 lbs/ton)
= 340 tons x 45 Ibs/ton
= 15300 Ibs.

Table 1: Rolling Resistance

TemperatureRunning Line Pull (lbs/ton)
<-20°F (<-29°C)25
-19°F to 0°F (-28°C to -17°C)20
1°F to 31°F (-16°C to -1°C)15
>32°F (>0°C)12

Table 2: Track Curvature Resistance

Radius
(ft)
Degree of Curvature
(degrees)
Additional Running Line Pull
(lbs/ton)
114653.75
573107.5
3831511.25
2882015.00
2312518.75
1933022.5
1663526.25
1464030.00

Allied Power Products, Inc. has specialized in providing winches, hoists, capstans and cranes to meet our customers’ specific application requirements for more than 30 years. Contact us today for a solution to your application needs.

Allied Power Products, Inc.
6590 SW Fallbrook Place, Beaverton OR 97008 USA
Phone: (503) 626-0654
Toll Free: (800) 248-4896
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