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Columbia Lunar Rover Winch on the ATHLETE Lunar Rover

Columbia Lunar Rover Winch on the ATHLETE Lunar Rover

The All-Terrain Hex-Limbed Extra-Terrestrial Explorer (ATHLETE) is a new mobility platform developed for potential lunar operations. This six-limbed rover is designed to traverse quickly over benign terrain by rolling, traverse rough and steep terrain by walking, as well as perform general manipulation of tools and payloads. This flexible robotic platform will provide a mobile base for pressurized lunar habitats, allowing long-range surface exploration and crew transport. It will also enable in-situ construction of lunar assets providing astronauts with the ability to assemble, maintain, and service a wide range of cargo.

Safety lines are required to ensure the vehicle’s stability for exploring extremely rough and steep terrain, such as the base of an impact crater. For use on steep slopes (> 20 deg), a lunar rover winch for rappelling has been incorporated into the face of the rover, as shown below. This winch uses a brushless DC motor with a safety brake and a 16:1 planetary gearbox. At the top of the hill, the ATHLETE vehicle can secure an anchor using a 2 m long auger bit driven into the ground by the tool mechanism.

The lunar rover winch has a rappelling line attached to the auger, and as the vehicle descends the hill, a cable spool that carries the rover is paid out. When the vehicle is stationary, the winch brake is engaged, and power is not required on the winch to hold the vehicle. As the rover moves, the brake is released, and a constant current controller on the winch motor delivers approximately constant tension on the line as additional cable is released. The rappelling line offloads the downslope weight of the vehicle and allows the rover to safely drive and/or walk down steep slopes without additional demand from the wheel or joint actuators.

The ATHLETE vehicle is a complex robot with more degrees of freedom than any other planetary rover. This complexity, however, comes with the benefits of capability and flexibility. The ATHLETE rover can traverse terrain that no other planetary rover can traverse. It can negotiate a step nearly equal to its fully extended limb length and more than three times its wheel diameter. It can act as an exploration rover, a crew transport vehicle, and a construction asset on the lunar surface. This wheel-on-limb rover is highly adaptable and will potentially play a key role in man’s return to the moon.

Taken from a paper by Matthew Heverly & Jaret Matthews, Jet Propulsion Laboratory, California Institute of Technology

Please contact us if you would like more information about this particular lunar rover winch or any of our other products and services.


Allied Power Products, Inc. has specialized in providing winches, hoists, capstans and cranes to meet our customers’ specific application requirements for more than 30 years.

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